Toyota Tercel 1996 Repair Manual

This manual contains step-by-step repair procedures for engine overhaul, chassis electrical, drive train, suspension, steering and more.
Most repair operations begin with an overview illustration identifying the components and showing how the parts fit together. The procedures are presented in a step-by-step format containing detailed specifications, exploded views and photographs, features expanded index to quickly locate information, wiring diagrams, diagnostic and troubleshooting charts, and glossary to identify unfamiliar terms.

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Ford Granada Service and Repair Manual

Contains:

Routine maintenance and servicing
Air cleaner filter element renewal
Air conditioner condenser check
Air conditioner refrigerant charge check
Automatic choke check
Automatic transmission brake band adjustment
Automatic transmission fluid level check
Automatic transmission selector lubrication
Auxiliary drivebelt check
Battery electrolyte level check
Battery terminal check
Brake fluid renewal
Brake pipe and hose check
Brake system seal and hose renewal
Camshaft drivebelt renewal
Crankcase ventilation vent valve renewal
Driveshaft check
Electrical system check
Engine coolant renewal
Engine inlet manifold security check
Engine oil and filter renewal
Engine valve clearance check
Exhaust system check
Final drive oil level check
Fluid leak check
Fluid level checks
Front and rear brake pad check
Fuel filter renewal
Hinge and lock check and lubrication
Hot starting check
Idle mixture check
Idle speed check
Idle speed linkage clean
Ignition system component check
Intensive maintenance
Introduction
Manual gearbox oil level check
Oil filler cap check
Power steering fluid level check
Road test
Roadwheel security check
Seat belt check
Spark plug renewal
Specifications
Steering and suspension security check
Tyre checks
Underbody inspection
Wiper blade check

1.8 & 2.0 litre SOHC engines

2.0 litre DOHC engine

2.4, 2.8 and 2.9 litre V6 engines

Cooling, heating and ventilation systems

Fuel and exhaust systems

Engine electrical systems
Air charge temperature sensor - removal and refitting
Alternator - brush renewal
Alternator - removal and refitting
Alternator - testing on the vehicle
Battery - charging
Battery - removal and refitting
Carburettor stepper motor (2.0 litre models) - removal, refitting and
adjustment
Coolant temperature sensor - removal and refitting
Crankshaft speed/position sensor - removal and refitting
Distributor - removal and refitting
Electrical fault-finding - general information
Engine management control module - removal and refitting
Engine management system relays - testing
Fuel temperature sensor - removal and refitting
Fuel trap (carburettor models) - removal and refitting
General information and precautions
HT leads, distributor cap and rotor arm - removal, inspection and
refitting
Ignition coil - testing, removal and refitting
Ignition module (fuel-injection models) - removal and refitting
Ignition timing - checking
Ignition timing and idle speed adjustments
Manifold absolute pressure (MAP) sensor - removal and refitting
Manifold heater (carburettor models) - removal and refitting
Spark plugs - removal, inspection and refitting
Starter motor - brush renewal
Starter motor - removal and refitting
Starter motor - testing on the vehicle
Vehicle speed sensor - removal and refitting

Braking system
ABS module - removal and refitting
Brake discs - inspection
Brake hydraulic system - bleeding
Brake hydraulic system - fluid renewal
Brake pedal - removal and refitting
Brake pipes and hoses - inspection, removal and refitting
Control module (April 1992 on) - removal and refitting
Front brake disc - removal and refitting
Front brake pads - inspection and renewal
Front caliper - overhaul
Front caliper - removal and refitting
G (gravity) switch (April 1992 on) - removal and refitting
General information
Handbrake cable - adjustment
Handbrake cable - removal and refitting
Handbrake control lever - removal and refitting
Hydraulic unit - removal and refitting
Hydraulic unit accumulator - removal and refitting
Hydraulic unit fluid reservoir - removal and refitting
Hydraulic unit hoses - removal and refitting
Hydraulic unit pressure switch - removal and refitting
Hydraulic unit pump and motor - removal and refitting
Master cylinder (April 1992 on) - removal and refitting
Pedal Travel Sensor (PTS) (April 1992 on) - removal and refitting
Rear brake disc - removal and refitting
Rear brake pads - inspection and renewal
Rear caliper - overhaul
Rear caliper - removal and refitting
Rear disc splash shield - removal and refitting
Vacuum servo unit (April 1992 on) - testing, removal and refitting
Vacuum servo unit check valve (April 1992 on) - removal, testing and refitting
Valve block and pump assembly (April 1992 on) - removal and refitting
Wheel sensors - removal and refitting

Applies to:
Engine oil
SOHC with filter
DOHC with filter
DOHC without filter
V6 with filter

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Volkswagen Passat (1995, 1996, 1997) Factory Repair Manual

Gasoline,Turbo Diesel, TDI, 4-cylinder and WR6 including wagon

Suspension, Wheels, Brakes, Steering

General, Technical data
Suspension, Wheels, Brakes, Steering
Technical data
Steering
Brakes
Wheels, tires

Front suspension
Front Wheel Suspension, Shafts and Axle
Front suspension, servicing (Base suspension)
Sub-frame, stabilizer bar and control arm (Base suspension)
Ball joint, checking (Base and Plus suspension)
Reworking cap nut in side member (Base and Plus suspension)
Wheel bearing, suspension strut and drive shaft, removing and installing (Base
running gear)
Front suspension strut, servicing (Base and Plus suspension)
Front suspension, servicing (Plus suspension)
Sub-frame, stabilizer bar and control arm, removing and installing (Plus
suspension)
Ball joint, removing and installing (Plus running gear)
Wheel bearing and suspension strut, removing and installing (Plus suspension)
Drive shaft, removing and installing (Plus running gear)
Drive shaft, repairing
Outer constant velocity joint, checking
Inner constant velocity joint, checking
Drive shaft with tripod joint, repairing
Drive axle with triple-rotor joint, removing and installing
Drive axle with triple-rotor joint, servicing
Triple-rotor joint, disassembling
Triple-rotor joint, assembling

Rear suspension
Rear Wheel Suspension, Shafts and Axle
Rear axle, servicing (vehicles with front wheel drive)
Reworking cap nut in side member (front wheel drive vehicles)
Suspension strut, disassembling and assembling (front wheel drive vehicles)
Wheel bearings, servicing
Drum brakes (front wheel drive vehicles), wheel bearings, servicing
Wheel bearings, servicing - disc brakes (front wheel drive vehicles)
Rear axle, servicing (four wheel drive vehicles)
Rear drive shafts, servicing
Reworking cap nut in side member (four wheel drive vehicles)
Suspension strut, disassembling and assembling (four wheel drive
vehicles)
Wheel bearings, servicing - disc brakes (four wheel drive vehicles)

Wheels, Tires, Wheel alignment
Vehicle alignment
Test requirements:
Vehicle alignment specifications (front wheel drive vehicles)
Vehicle alignment specifications (four wheel drive vehicles)
Front wheel camber, adjusting

Anti-lock brake system
Anti-locking Brake System (ABS) and Anti-locking Brake System with
Electronic Differential Lock (ABS/EDL) Teves 04
Notes for repair work on ABS, ABS/EDL
Control module, removing and installing
Wheel speed sensor and rotor for speed sensor, removing and installing
Anti-lock Brake System (ABS) and ABS with Electronic Differential Lock
(ABS/EDL), Teves 20 GI
Safety precautions
ABS, ABS/EDL hydraulic unit, vacuum brake booster and brake master
cylinder (Teves 20 GI), servicing
ABS hydraulic unit and ABS control module (Teves 20 GI), removing and
installing
Brake hydraulic system, bleeding and filling
Assembly overview - hydraulic unit, brake servo/brake master cylinder
Hydraulic unit, removing and installing
Brake Pedal Position Sensor, removing and installing

Brakes - Mechanical components
Front brakes, servicing (Girling caliper)
Brake pads, removing and installing
Front brakes, servicing (Teves/Ate)
Brake pads, removing and installing
Rear wheel brakes, servicing (drum brakes)
Brake shoe adjustment, releasing
Rear wheel brakes, servicing
Brake shoes, removing and installing
Parking brake, adjusting (drum brakes)
Rear wheel brakes, servicing (disc brakes)
Girling rear wheel disc brakes (front and four wheel drive vehicles)
Brake pads, removing and installing
Parking brake, adjusting (disc brakes)
Parking brake lever assembly overview
Brake pedal/brake servo, removing and installing
Brake pedal, removing and installing
Brake Light Switch, adjusting

Brakes - Hydraulic components
Assembly overview: brake master cylinder/brake servo
Girling front brake caliper, servicing
Front brake caliper pistons, removing and installing
Front brake caliper, servicing (Teves/Ate)
Rear brake caliper, servicing
Rear brake caliper piston, removing and installing
Pre-bleeding brake caliper
Brake pressure regulator, checking and adjusting
Vehicles without ABS, vehicles with ABS, ABS/EDS, Teves 04
Load dependent brake pressure regulator specifications
Adjusting regulator
Brake system, bleeding
Brake system, bleeding (vehicles with and without ABS, ABS/EDL)
Brake system, bleeding (with pressure bleeder VAS 5234)
Brake system, bleeding (without pressure bleeder)

Steering
Steering
Assembly overview: steering column, column tube, steering wheel and airbag
steering wheel
Airbag unit, removing and installing
Airbag steering wheel, removing and installing
Airbag Spiral Spring, removing and installing
Column tube for height adjustable steering wheel, removing and installing
Pump delivery pressure, checking
Power steering gear, removing and installing
Assembly overview: power assisted steering box (TRW)
Power steering gear, adjusting (TRW)
Power steering gear, disassembling and reassembling (TRW)
Power steering gear, disassembling
Inner sealing ring for toothed rod, pulling out
Checking toothed rod for scoring
Sealing ring on toothed rod, replacing
Sealing rings, installing on toothed rod piston
Power steering gear, assembling
Inner sealing ring for toothed rod, installing
Toothed rod, installing in housing
Adhesive tape, applying
Power steering gear, adjusting with new toothed rod
Assembly overview: power steering gear (ZF)
Power steering gear, adjusting (ZF)
Power steering gear, disassembling and reassembling (ZF)
Power steering gear, disassembling
Checking toothed rod for scoring
Sealing ring on toothed rod, replacing
Power steering gear, assembling
Tie rods, removing and installing (power steering gear - TRW and ZF)
Left-hand tie rod length, checking and adjusting
Assembly overview: vane pump, reservoir and hydraulic lines (vehicles with 4-
Cyl. engines)
Assembly overview: Hydraulic lines, reservoir (vehicles with 4-Cyl. engines)
Power steering vane pump, removing and installing (vehicles with 4-Cyl. engines)
V-belts, tensioning (4-Cyl. engines)
Assembly overview: Pressure and cooling lines (vehicles with VR6 engine)
Power steering vane pump, removing and installing (vehicles with VR6 engine]


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Honda Civic (2002-2003) Service & repair manual

Contains:

- General info
- Specifications
- Maintenance
- Engine electrical
- Engine
- Cooling
- Fuel and emissions
- Transaxle
- Steering
- Suspension
- Brakes
- Body
- Heating Ventilation
- Body electrical
- Restraints


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